Understanding the intermittent bonded ribbon production line
Equipment for producing rollable formats in optical-fiber manufacturing is supplied by Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. This setup is designed for 12- and 16-fiber ribbons, allowing buyers to assess its capacity against their planned product range. Its split-type construction may also influence factory space and installation requirements.
Fiber Coloring Machine Fiber Coloring Machine Fiber Coloring Machine
The stated construction speed for this particular production line is 600 m/min. The process combines fiber pay-off, gathering and guiding, intermittent resin dispensing, UV-LED curing, visual monitoring, capstan pulling, and take-up. The complete process is important to evaluate, not just the stated speed.
Before purchasing, check factory utilities, reel requirements, available floor space, and installation conditions. Ask the supplier for its documentation package and confirm the system’s suitability for your cable design and operating requirements. Addressing these details in advance may reduce setup delays and support a smoother start.
Main Takeaways
- Intended to produce rollable 12- and 16-fiber formats.
- Listed speed: 600 m/min for this equipment.
- Uses a split-type construction.
- Curing, monitoring, pulling, and take-up stages are included.
- Check utilities, reels, installation needs, and supplier documents before buying.
Intermittent Bonded Ribbon Production Line
Explore The Intermittent Bonded Ribbon Production Line
Three mold groups help form rollable IBR formats by positioning fibers for small adhesive dots. Mold position is adjustable by operators from 0 to 15 mm, helping maintain consistent spacing and form.
Produce Rollable Fiber Ribbons With Precision Bonding
A 16-spool pay-off feeds the machine, while guide rollers with U-shaped grooves keep individual strands organized. Hard-anodized roller surfaces promote steady contact during processing. The adjustable valve arrangement supports 12F and 16F layouts, using 5+5+1 valves for 12 fibers or 5+5+5 for 16. Confirm the appropriate tension control settings with the supplier for your cable design.
Run 12- And 16-Fiber Configurations At Up To 600 m/min
Construction speed is specified at up to 600 m/min. The listed reel dimensions, Φ236 mm × Φ25.4 mm × 108 mm and Φ267 mm × Φ25.4 mm × 180 mm, correspond to pay-off reel options holding 25.2 km or 50.4 km of fiber. The system also offers T-type or fiber-optic take-up reels. Assess whether reel capacity suits your operating needs and anticipated changeover time.
Examine The Production Line’s Main Equipment And Controls
Consistent output depends on aligning tension, resin placement, and UV exposure. The system helps operators adjust settings to their cable design and fiber ribbon requirements.
Manage Fiber Tension, Resin Dispensing, And UV-LED Curing Together
Every pay-off unit uses electro-pneumatic adjustment. Dispensers can run independently or in linked groups, with adhesive-dot spacing and counts configured through the interface.
Three pre-curing ovens serve the mold groups ahead of UV-LED post-curing. Ask the supplier to check resin compatibility and the relevant operating conditions.
The Siemens PLC and touchscreen display lamp current and oven temperature, generate alarms, and support preset lengths. Check the required cabinet and power supply arrangements before purchasing.
| Process Stage | Technical Specification | Buyer check |
| Tension of fibers | Pay-off: 0.4 to 2 N, ±0.02 N; capstan: 50 to 500 g, ±5 g accuracy | Align settings with cable requirements |
| Resin dispensing | Individually operated or linked units with adjustable adhesive-dot spacing and count | Check interface configuration |
| Curing With UV-LED | Three pre-curing ovens rated 800 W each; one post-curing oven rated 6 kW; 395 nm ± 3 nm; at least 85% cure during stable, high-speed operation | Confirm resin compatibility |
| Monitoring | Siemens S7-1200 or S7-1500 PLC; 10.4-inch touchscreen; live lamp current and oven temperature, alarms, preset lengths | Verify cabinet and power supply requirements |
Plan Installation, Operating Conditions, And Line Configuration
Before the machine is delivered, prepare a dedicated operating area. The optical fibre system requires an enclosed, clean, dry, and draft-free environment. Maintain temperatures between 15°C and 25°C and humidity at or below 85%. These conditions help protect fiber equipment and maintain precision during operation.
With your facilities team, assess site utilities, available electrical capacity, cabinet space, and cable design. Nitrogen at 7 bar with 99.99% purity and compressed air at 6 bar are specified for the system. A three-phase, five-wire electrical supply rated 380 V ±10% is required.
- Reserve room for the cabinet, components, resin, and access to service parts. Verify temperature settings and tension control before startup.
- Account for the specified reel size of Φ410 mm × Φ50.8 mm × 391 mm. Reels of up to 30 kg can be supported by the take-up unit.
- Include the main power feed-in cable in your site plan. The equipment package does not include connection cables and cable trays.
The supply scope, reel types, and installation needs should be confirmed before placing an order. Reviewing these items may reduce setup time and avoid subsequent delays. Request supplier confirmation of suitable settings for your fiber and cable design, including lamp accuracy and operating conditions. A clear plan helps the production system begin operating more smoothly.
Request Pricing For A Ribbon Production Solution Tailored To Your Needs
At its stated speed of 600 m/min, this line can be considered by manufacturers producing rollable 12- or 16-fiber formats. Share details of your fiber layout, output targets, cable requirements, reel preferences, and factory conditions to request a quotation.
Confirm that the proposed system includes the 16-spool pay-off, UV-LED curing arrangement, take-up capacity, and relevant options. Before ordering, review the included components, dispensing-head options, unit functions, and cable design.
The documentation list includes operating and maintenance manuals, a general layout drawing, electrical schematics, and a wear-parts list. These documents can help assess setup time and ongoing service needs.
For pricing and configuration details matched to your production plan and site utilities, contact Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. Verify the supply scope and replacement parts before purchase.